Saudi Journal of Engineering and Technology (SJEAT)
Volume-4 | Issue-01 | 5-15
Original Research Article
An Overview of Basic Concepts for Advancements in Designs of Mechanical Agitators for Paint Mixing
T. N. Guma, Anthony Agbata, T. Akor
Published : Jan. 30, 2019
Abstract
Painting is recognized as the mainstay for preventing corrosion of structural components or systems and decorating
objects. Paint is a heterogeneous liquid solution of many solid components that is daily needed to be blended in large
quantities to requisite homogeneities and properties in many industries and units before application to ensure
consistencies in the desired paintwork qualities and reliable effective corrosion protection at economical costs. Efficient
and fast mixing of paint is done by mechanical agitation. Mechanical agitation also removes the drudgery of human folk
in blending large quantities of paint and reduces exposure time of personnel to some paints that are toxic. No universal
system till now has been found valid for agitating paint and other fluid quantities in different container sizes and shapes.
For optimal functionality, efficiency, productivity, reliability, and economy agitators are usually not mass-produced and
kept in storage but designed and developed to meet individual customer’s requirements. Design specifications of agitators
for mixing paint can be different from those of other liquid solutions for the same mixing quantities due to distinctiveness
of paint properties such as viscosity, density, segmentation level, and environmental susceptibility. In this paper, some
previous revolutionary works on means of agitating fluids are reviewed to provide a compendium of basic concepts that
need to be understood for meaningful advancements in designs of mechanical agitators to optimally meet various paint
mixing requirements with given equipment sizes and shapes. The review showed that the required mixing quantity per
unit time, shape and size of paint container, impeller size and rotational speed, shaft strength, powering system, agitation
time, and, structural anchorage system for the container are the basic design parameters for the agitators. These
parameters along with basic considerations such as: ease of operation, operational efficiency and integrity, reduction of
agitation time, cost reduction, reliability, durability, safety, reduction of paint exposure time to environment, ease of paint
pouring in and out of containers and, easy means of loading heavy paint containers in place and unloading them were
seen to be crucial in advancing the agitator designs.