Shabbir A. Kapasi
Abstract
Artificial Intelligence (AI) is revolutionizing industrial process automation by introducing intelligent decision-making and adaptive control to traditionally deterministic systems. In the petrochemical and oil & gas industries where safety, efficiency, and reliability are paramount, AI technologies such as machine learning, deep learning, and digital twins enhance plant operations through predictive maintenance, process optimization, and asset integrity management. Despite challenges in certification, data quality, and cybersecurity, AI continues to evolve as an indispensable enabler of smart and self-optimizing industrial plants. This research examines the integration of AI within programmable logic controllers (PLCs), distributed control systems (DCS) and supervisory control and data acquisition (SCADA) frameworks, the improvements it brings in efficiency, energy management, and maintenance scheduling as well as examines the real-world implementations from major automation vendors such as Honeywell, Emerson, Yokogawa and Siemens.