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Saudi Journal of Engineering and Technology (SJEAT)
Volume-10 | Issue-09 | 457-466
Original Research Article
IoT-Driven Predictive Maintenance Dashboards in Industrial Operations
Israt Jahan Bristy, Marzia Tabassum, Md Iftakhayrul Islam, Md. Nisharul Hasan
Published : Sept. 16, 2025
DOI : https://doi.org/10.36348/sjet.2025.v10i09.009
Abstract
Industrial operations increasingly rely on Internet of Things (IoT) sensors to monitor machine health, process variables, and environmental conditions. This paper presents an end-to-end approach for deploying IoT-driven predictive maintenance dashboards that transform raw sensor streams into actionable maintenance decisions. We describe a scalable data architecture for real-time ingestion, processing, and storage; predictive models for remaining useful life (RUL) estimation and anomaly detection; a health-score framework that synthesizes multiple indicators; and a dashboard design that supports operators, maintenance planners, and line managers. A pilot deployment in a manufacturing setting demonstrates measurable improvements in asset uptime, reduced mean time to repair (MTTR), and more efficient maintenance scheduling. Key contributions include [1] an integrated IoT-to-dashboard framework bridging data science and operations, [2] a modular modeling approach combining time-series forecasting and anomaly detection with interpretable health scores, [3] a dashboard design guided by human factors and decision-support needs, and [4] practical guidelines for data governance, security, and deployment. The results indicate that well-designed predictive dashboards can shorten decision cycles, increase asset availability, and reduce maintenance costs while maintaining data quality and security.
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